Dissolved Acetylene Gas Plant Spares

DISSOLVED ACETYLENE GAS PLANT SPARES:

Oxyplants India Pvt Ltd are manufacturer & Exporter of Oxygen Gas Plant Equipment's and Sapre parts for Allied Machineries. We are a reputed and esteemed supplier of spare parts for Oxygen Gas Plants in India as well as overseas. Our products include wide range of Spares parts for Oxygen Gas Plants.

ACETYLENE GAS PLANT SPARES:

MEDIUM PRESSURE STATIONARY ACETYLENE GENERATOR

The Acetylene generator is pneumatically controlled by Pressure switches and highly sensitive sensors; integral with the control instruments performs all operations. Generator is fitted with two hydraulic pumps & two hydraulic Cylinders which control the feeding of calcium Carbide to the generator tank through screw feed conveyor automatically. The screw feed mechanism and the agitators are operated by flameproof motors and fittings. The entire operation is perfectly synchronized to achieve maximum efficiency and simplicity in operation. 

(Only flame proof lights & electrical fittings according to 152148-68 (group II) or 655-229 may be used in an Acetylene plant manufacturing. Acetylene cylinders must be of specification 15: 7312: 1974 or ICC: 8.) 

Oxyplants Supply complete range of Spare Parts for Acetylene Generators;

  • Screw Feed ( Springs, Disc Valve Diaphragm, Hydraulic Cylinder & Cylinder Kit & Hydraulic Pumps )
  • Screw Feed Gear Box & Couplings
  • Agitator Shaft & Gland Bushes. (Gear Box & Couplings )
  • Flash Arrestors Non Return Valve
  • Ball Valves
  • Diaphragm Valves
  • Pressure Switches, Dial Thermometers, Pressure Gauges
  • Safely Valves

ACETYLENE COMPRESSOR 

Normal Ingersoll Rand make Reciprocating Piston type, Oil Lubricated Water Submerged with Safety Valves, Pressure Gauges, Moisture Separators, and Flame Proof Motor confirming to IS: 2148-68 (Gr. II-B) with Pulley, V-Belts, and Belt Guard Pneumatically Pressure controlled. All three stages of the Compressor are provided with Pressure gauges to monitor the inter-stage pressure.

Oxyplants Supply complete range of Spare Parts for Acetylene Compressor:

  • Safety Valves 1st Stage, 2nd Stage & 3rd Stage.
  • Connecting Rods with Bushes for 1st Stage, 2nd Stage & 3rd Stage
  • Pistons for 1st Stage, 2nd Stage & 3rd Stage
  • Piston Rings Set for 1st Stage, 2nd Stage & 3rd Stage
  • Gudgen Pins for 1st Stage, 2nd Stage & 3rd Stage
  • Suction & Delivery Valves sets for 1st Stage, 2nd Stage & 3rd Stage
  • Valve Plates & Springs set for 1st Stage, 2nd Stage & 3rd Stage
  • Crank Shaft for Compressor
  • Gasket Set for 1st Stage, 2nd Stage & 3rd Stage
  • Lubricating Oil Pump
  • V-Belts Set
  • Drain Valves
  • Pressure Switches 
  • Pressure Gauges

ACETYLENE FILLING MANIFOLDS

Complete in all respects fitted with Filling Connections, Flash Back Arrestors, Pressure Gauges And Non-Return Valves, Steel braided Hose connections with Brass Bull Nose and Brass Nut for Cylinders and connections for Back line and Pressure gauges.

Oxyplants Supply complete range of Spare Parts for Filling Manifolds:

  • Acetylene Gas Filling Manifold Complete Set
  • Flash Back Arrestors
  • Non Return Valves
  • Wire Breaded Flexible Hose
  • Bass Bull Nose & Nuts
  • Pressure Gauges
  • Control Valves

MOTORISED ACETONE PUMP

Rotary Gear Pump fitted with Flameproof Motor for filling Acetone into Cylinders


FLAME PROOF MOTORS

MOTOR FOR ACETYLENE GENERATOR (FLAME PROOF MOTORS) CLASS 2 Gr. C MOTOR FOR ACETYLENE GENERATOR (AGITATOR) (FLAME PROOF MOTORS) CLASS 2 Gr. C MOTOR FOR ACETYLENE COMPRESSOR (FLAME PROOF MOTORS) CLASS 2 Gr. C

 


FLAME PROOF OPERATING SWITCHES:

  • Double pole Rotary Isolator (Switch) flame proof push button switch 16A 230V for motors (Agitator, D.A. Compressor, Fresh water pump)
  • 3 pole (on/off) or Triple pole switch 25 A, 230 Volts for Screw feed
  • Flame Proof Glands ¾" for all above fittings

 


FLAME PROOF LIGHTING

  • Flame Proof Flouresent Tube Light – 160 W. Threaded type Hanging type, 
  • Lighting Switch Double Pole Rotary type 16W 230 V
  • Flame Proof Junction Box 
  • FLP Glands, FLP Motors, FLP Stopper/ Plugs

 


FLAME PROOF PRESSURE SWITCHES & ACCESSORIES

  1.  For Acetylene Generator for operating carbide feeding mechanism
  2.  For Operating the compressor pressure switches are provided for maximum & minimum

 


FLAME PROOF DISTRUBUTION ELECTRIC PANEL

Electrical Panel with Main Voltmeter, , Individual Outgoing MCCB with Indicator, RYB Indicator, Am Meter and all starters including Star Delta / DOL and switches for Motors & Starters are incorporated along with BUS Bars, Relays fitted in a 15 Gauge CRCA Panel box fully powder coated.

This Panel Controls and supplies the power following:

  1. Screw feeds motors
  2. Agitator Motors
  3. Acetylene Compressor 
  4. Water Pump
  5. Plant Lighting

CONDENSER

Steel Vessel with tube   arrangement for cooling of Gas

 


LOW PRESSURE DRIER

 Vertical Steel Vessel fitted with Half Circle perforated M.S. Plates fitted with One Change Hydrous Calcium Chloride.

 


ACETYLENE PURIFIER

Large Vessel divided into two sections by wire mesh Frame work. The inside of Vessel is coated by special anti corrosive paint as anti – corrosive measure. Each Section is charged with Purifying Mass to absorb Gases like Hydrogen Sulphide, Phosgene etc 

 


AMMONIA SCRUBBER 

Vertical Vessel fitted with Level Gauge and Water Make up Line. The Acetylene Gas is bubbled in the Vessel to Scrub Water Soluble impurities like Ammonia & to facilitate compression of Acetylene Gas by making it wet.


HIGH PRESSURE DRIERS 

Filled with Anhydrous Calcium Chloride and with Non- Return Valve and Pressure Regulating Valve . It consists Of Two columns. The first column is fitted with M.S. Chain Packing to avoid any void. The second columns are fitted with two capsules and are fitted with a drain valve to drain off moisture collected at periodically.


ACETYLENE TESTING APPRATUS

to Measure the Purity of Gas Acetylene after Purifier & Compressor

  


DRAIN BACK MANIFOLD

To take back the Acetylene gas to the system from the Leaking and Defective Cylinders.

 


CARBIDE CONTAINER

Steel Container with Non-sparking charging doors to change Calcium Carbide into Hoppers.

 

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M/s, OXYPLANTS INDIA PVT LTD
#101, Kempanna Garden, Near to 9th BMTC Bus Depot,
4th Phase,Peenya Industrial Area,
Bangalore-560058
Karnataka, India
Ph: + 91 – 80- 28364436 / + 91 – 80 – 28367336
Fax: + 91 - 80 – 28365075
Mob: +91 - 98458 50150
Email: info@oxyplants.com
oxyplants@yahoo.co.in